For over 75 years Burr OAK Tool Inc. has delivered machines, tools, and expertise to the world's heat exchange manufacturers and tube processing industries. Thomas uses cookies to ensure that we give you the best experience on our website. Choosing the right die depends on your specific needs. Keep your converting business running with the right accessories. Magnetic Cylinder Price Flexible Dies And Magnetic Cylinder , Find Complete Details about Magnetic Cylinder Price Flexible Dies And Magnetic Cylinder,Magnetic Cylinder,Die Cutting Cylinder,Flexible Dies And Magnetic Cylinder from Printing Machinery Parts Supplier or Manufacturer-Jinan Jinchangtai Industry And Trade Co., Ltd. The company offers high-quality, tight-tolerance flexible dies and magnetic cylinders, as well as solid rotary tools, print cylinders, hot stamp cylinders, TecScreen silk screen material, UR Precision winding technology, and the GapMaster precision adjustable anvil system. Laser hardening has proven to be a very effective method of enhancing the wear characteristics of dies. Apple Die specializes in wood, metal, and plastic laser cutting. Flexible dies are becoming increasingly popular among companies that want an advantage over their competition. Our expert team is ready to answer your questions! Manufacturer/Factory; ISO 9001, ISO 9000, ISO 14001, ISO 14000, ISO 20000, OHSAS/ OHSMS 18001, IATF16949, HSE, ISO 14064, QC 080000, GMP, BSCI The two main types of dies utilized by rotary presses are flexible cylindrical rotary dies or solid cylindrical rotary dies. Manufacturer of magnetic flexible dies for many applications in heights to 2 mm with various treatments. Thomasnet Is A Registered Trademark Of Thomas Publishing The cookie is set by the GDPR Cookie Consent plugin and is used to store whether or not user has consented to the use of cookies. Flexible Sheet Dies - Paper. The craftsmen at Apple Steel Rule Die Co. have a combined three centuries of experience manufacturing close tolerance dies thus enabling Apple to make dies for, but not limited to, flexible circuits, displays, folders, gaskets, heat sealing, labels, decals, nameplates, overlays, membrane switches, rubber and foam products, medical applications and thermoforming. . Were committed to streamlining your manufacturing process while improving your finished products overall value. The use of die cutting can be found in DIY projects and offices. Bernal, LLC in Rochester Hills, MI manufactures high-speed rotary die cutting machinery and related equipment for the consumer and medical products, energy, beverage packaging, and folding carton markets. Sections cut and rotated away from the fin stock, Sections cut and moved vertically away from stock. Oak Brook, IL 60523, RotoMetrics Americas Other products include metal working, deep drawing, straightening, and molding equipment. Fin dies designed and manufactured by Burr OAK Tool are consistent. High-precision engraving of micro structures on flexible dies for the rotary cutting process in the graphical industry. The cookie is used to store the user consent for the cookies in the category "Analytics". New Process Fibre Company, Inc. in Greenwood, DE performs multiple fabricating and die cutting services including extrusion, slitting, shearing, tool and die making, and stamping. CMS Industrial Technologies LLC in Gainesville, GA manufactures custom printing systems, laminators, slitters, roll coaters, and converting equipment like die cutters for multiple industries including the pharmaceutical, automotive, and energy markets. Suite 804 Submit your request and get the information solicited and the latest news delivered to your inbox. Cutting angle: 30 - 110 - adjusted to the properties of the face material. All Rights Reserved. Manufacturer of cutting supplies. But opting out of some of these cookies may affect your browsing experience. The proper tooling for long run cutting precision. Kocher + Beck is a world leader in rotary die technology, and a recognized complete systems provider to the label and envelope industry, with manufacturing plants in Germany, Russia, the UK and the US. A good die maker should also be viewed as a valuable resource of information, to advise on design decisions to achieve successful die cutting on presses. This field is for validation purposes and should be left unchanged. Thin plate flexible dies are used for labels, gaskets, membrane switches, electronic circuits and medical devices manufacturing applications. Available in Extended Life coating for long runs and can be finished with our nonstick Die Slide coating or our nonstick Die Slide FS coating for food-safe applications. MBK Tape Solutions in Chatsworth, CA manufactures multiple tapes and flexible materials for various industries. Copyright 2023 Thomas Publishing Company. Global top five manufacturers hold a share over 50Percent. Optimize your performance with precision rotary tooling that meets or exceeds OEM specifications to provide the highest print quality possible. We also share information about your use of our site with our trusted social media, advertising and analytics partners. Followed properly, this customer-dedicated program ultimately leads to tremendous cost savings. 1211 W. 22ndStreet Company. Copyright 2023 Flexographic Technical Association All rights reserved. From clear acrylic panels to thick tool steel, Xometry's manufacturing marketplace offers a one-stop-shop solution for any project with instant quoting and a wide selection of materials. Our customers mainly include manufacturers of self-adhesive labels, graphic and flexible packages and other manufacturers in the printing industry. , Wilson Manufacturing, etc. The cookie is used to store the user consent for the cookies in the category "Performance". CALL 1-847-509-5800. Capabilities include CNC engraving, machining and manufacturing services. Buy from a wide range of flexible dies online. Equipment includes die cutting presses, laminators, splitters, and foam saws. Rotary die cutting makes use of cylindrical dies on a rotary press with multiple stations and increased efficiency. With the time and money saved in just one use, the addition of RotoRepel pays for itself. Maxcess offers high-caliber dies built for precision and quality. In addition to our die makers, the Apple Steel Rule Die Co. design team uses the latest computer-aided drafting programs to ensure all dies are correctly designed from their inception. Materials handled include magnesium, aluminum and steel. to 0.059 in. Experience high performance and cost savings with Wilson flexible cutting dies and precision magnetic cylinders. Rotary machinery works best an faster with softer materials. Advantages: Simple to replace or switch toolings, fast and inexpensive die manufacturing Solid Die: A solid die is a metal cutting die cylinder with tool features machined directly onto its surface. 10+ million models from leading OEMs, compatible with all major CAD software systems. The flexible dies can be used on both cylinders and flat magnetic bases. Global top five manufacturers hold a share over 50%. Hydraulic slit selector clamps (gaggle tooling) allow row selections to be made by one operator versus two to make a change in shorter time. Flexible Dies Enabling Converters with Advanced Science. The flexible dies we manufacture are the best choice for a range of applications in numerous industries, including: Label and packaging printing is a competitive industry, and most businesses are looking for ways to speed up production, improve efficiency and increase productivity. Dies are easier to clean and return to inventory ready to run again, RotoRepel RX is now approved for food & medical die cutting applications, Material Movement: PS Switch Pin Eject Dies, EZ Clean Idler/Pathing Rolls and EZ Clean Stripping Rolls, Tint Rubber Cutters with Air-Assisted Mandrels, Repair, Retooling & Resharpening Service Centers, Compare Pressure Cutting Dies with other products, Maxcess and RotoMetrics Integration Delivers Significant Customer Benefits, Maxcess and RotoMetrics featured in FlexoTechs April 2020 Edition, Technical Feature: Tag & Label Innovations, Significantly longer die life than crush cut methods, Packaging (includes Flexible Packaging, Folding Carton, Liquid Packaging), Dedicated RP die station strictly recommended (bearerless magnetic cylinders), Max paper board caliper 26 pt (660 micron), Non-stick and longevity coatings are available. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); 88 Industry Ave. Ste. Connect and transact with thousands of top North American companies today. These cookies ensure basic functionalities and security features of the website, anonymously. It is a method that is widely used in the manufacturing of packaging, consumer goods, and automotive parts. Heubach Corporation in Garland, TX specializes in the conversion and manufacturing of flexible materials. Sturgis, MI 49091 We improve capacity and productivity by simplifying and shortening the flexible die setup process while also maximizing the life of the flexible dies. Flexible dies are composed of a thin sheet of engraved metal (usually tool steel) affixed to a separate magnetic cylinder, while solid dies are composed solely of an engraved solid metal cylinder. Anchor Danly, Moeller, Oberg, Unittool, Whitney, Fully Integrated Design & In-House Manufacturing Facility. Diverse businesses are typically smaller companies whose owners qualify for diversity status based on criteria such as being woman-owned and operated, minority-owned, or veteran-owned, to name a few examples. Flex dies are CNC sharpened for extremely tight tolerances. Website Last Modified March 18, 2023. The proper tooling for long run cutting precision. Our tools enable more efficient and profitable converting and automation. The best quality and longest-lasting solid dies, right when you need them. Thomas Regional are part of Thomasnet.com. Burr OAK Tool Inc. designs and produces high quality fin dies, fin lines, tube expanders, tube cutoff machines, tube . This program is reflective of our companys ultimate goal: providing our clients with the highest quality of service. As your Preferred Flexible Die Supplier, BEST offers your company the opportunity to participate in this program to improve all aspects of your flexible die-cutting business. The print sleeves and cylinders are available in a variety of styles and applications to suit your printing needs. View products Rotary Die Coatings and Treatments We have experience in a wide variety of industries and markets, and customize solutions to match the application. By using this site, you agree to our. RotoMetrics team of experts and application advisors will develop innovative solutions to increase die life over crush cut methods that exceed your expectations. Lasers & Sources Flexible high-volume die bonding solution targets modern photonics manufacturing July 14, 2020 The high-volume, high-mix nature of optical components for 5G wireless and 400G+ datacenter and backbone network applications require flexible die-bonder platforms able to demonstrate 1.5 m accuracy. Need information in an alternate language? Impact is a group of world class converting tool manufacturers with a passion for service and innovation. Book Your Meeting Here, or Call Us Today +1 (847) 675-5522. . Flexible Die: A flexible die is a piece of sheet metal that's magnetically attached to the cutting die cylinder. For more than 60 years, RotoMetrics has been the worldwide leader in precision rotary tooling. Find and evaluate OEMs, Custom Manufacturers, Service Companies and Distributors. Other capabilities include molding, lathe cutting, splicing, and mold and die making. We go above and beyond to ensure you get the best possible product, every time. RotoMetrics Rotary Pressure Cutting Dies use two flexible dies running on special magnetic cylinders to convert folding cartons or liquid packaging solutions. Time to GET YOUR DIE IDEAS OFF THE GROUND with Dies Direct, the largest U.S. custom die manufacturer. As flexible die manufacturers with over 50 years of experience, we have the expertise to get you cost-effective, streamlined die cutting solutions for your application. Request a Wilson anvil or mag roll audit to optimize your tooling performance and keep your process running at peak efficiency. Versatility of many substrates that can be converted, The life of a diemillions of revolutions can be achieved on certain substrates and conditions, ROI of converting from solid tooling to flexible tooling can be a huge cost savings over a short period of time, Kisscut: Through facestock to liner or to other layers if multi-ply construction, Underscore: From beneath, through the liner and up to the facestock, Thru cut: Through all layers, also called metal-to-metal or steel-to-steel, Perforation: A cutting blade with equally spaced gaps or ties, Ties: Specifically placed small gaps in a blade that leave an uncut connection or hold between parts, The correct undercut needed to achieve precision cutting, Any unique template that is customer specific or machine specific; an example would be pin placement on a die, Size of the gaps between labels both across and around, Gap (also known as undercut) of the magnetic cylinder to be used, if different from the industry standard, For special label designs or layouts, an electronic file is required. Fabri-Tech Components, Inc. in Fremont, CAs capabilities include custom fabrication, including die cutting, converting, silkscreen printing, hot stamping, label printing, EMI shielding, and laser cutting. This cookie is set by GDPR Cookie Consent plugin. Manufacturer of magnetic flexible dies for many applications in heights to 2 mm with various treatments. RSP flexible dies for offset printing are laminated with a specially developed adhesive film. Contact our team online or speak to a specialist today by calling 847-675-5522. OAK fin dies are dependable, both in creating quality fins each stroke of the press, and in producing superb product for many years. In addition, there are various surface treatments and coatings that can enhance the cutting characteristics of the flexible die. Coupled with consistent procedures, this will ensure the quickest and most accurate setup possible, while reducing flexible die loss that comes from crushing dies due to inconsistent die heights. These cookies will be stored in your browser only with your consent. Apple Die specializes in wood, metal, and plastic laser cutting. Their converting capabilities include die cutting, laminating, printing, slitting, sheeting, spooling, and packaging services. To request a quote or learn more about BOTI Fin Dies visit our capital sales page. The clamps provide a positive locked position, and the auto slit selection provides location - all operated for the operator touch screen controls. Able to be used on both flat & rotary cutting presses. Versatile, high-speed converting of hard-to-cut substrates on- and off-liners Crush Cut Rotary Dies. CS Hyde Company in Lake Villa, IL specializes in custom conversion, die cutting, laminating, slitting, and sheeting services. Maxcess International World HQ Each die is manufactured according to the client's needs, giving the option of combining different types of cut and height (perforation and creasing). For certain applications, however, it makes sense to further increase the tool life by applying special hardening treatments, such as laser hardening or MCR coating. RotoMetrics team of experts and application advisors will develop innovative solutions to increase die life over crush cut methods that exceed your expectations. Chambers Gasket & Manufacturing in Chicago, IL manufactures custom and standard die cut gaskets, washer, discs, strips, seals, and more in various materials including rubber, foam, cork, glass, plastics, copper, steel, and adhesives. The table shows the supplier name, city/state location, the year in which it was founded, the estimated sales volume, and the specific diversity status or statuses for which they qualify. Flexible die design can provide collars up to 1 1/2 fins per 25.4mm. See Flex dies are CNC sharpened for extremely tight tolerances. Flexible Dies & Rotary Tooling | Suron Precision Technology Flexible Dies By combining over 35 years of etching know-how and the most advanced engraving machinery available on the market, Suron manufactures top quality flexible dies to guarantee you the best die cutting results for your project. Today, converters continue the advancement of replacing solid tooling with flexible dies for many reasons, including: When ordering a flexible die, there are several critical factors every manufacturer will need to know, such as: Material: The material specification is important in order to determine the die height and cutting angle. XTO, Inc. in Liverpool, NY fabricates and die cuts gasket and related gasket materials. Flexible Die Manufacturers | Apple Steel Rule Die 800-227-3437 Home Place An Order / Get A Quote New Customer Form Products Track Your Order Contact Us / Technical Support Our Locations Testimonials About Us Blog About Us Apple Steel Rule Die Co. started in 1985. Economical, quick-changeover R/P . Hydraulic slip clamps provide a positive, locked position throughout operation - eliminating hand screws. Are you struggling with cutting through full-coverage ink, matte paper (high clay content) or other abrasive materials such as Hybrid Vellum? Xometry, Inc.in Derwood, MD offers a cutting service that can cut just about any material. Limin Zhou FIGURE 1. Offset flexible dies for creasing, diecutting, kisscutting and perforating: height-adjusted and especially matched to the use of RSP, ideal for large runs and challenging applications such as figures or round forms. A rotary, flexible magnetic (mag), flatbed, or laser die, are all viable options for die cutting PSA materials. Perfect for when extended die life matters in folding carton and liquid packaging applications. Innovative engineering. Performance cookies are used to understand and analyze the key performance indexes of the website which helps in delivering a better user experience for the visitors. As Well As Solid Dies For Virtually All Other Applications & Materials. He has 32 years of industry experience. Other uncategorized cookies are those that are being analyzed and have not been classified into a category as yet. They work with various plastic, paper, fabric, and adhesive materials. Flat bed die cutting is a simpler and less expensive method with slower run times for smaller jobs. Their die-cutting methods include flat bed, steel rile, and belt fed in multiple material options. Products include pressure sensitive products and paper tape separators. DieJet DTP - (Direct To Plate) Flatbed Inkjet Printer for accurate direct printing on flat materials. No matter how far technology advances, well always have real humans answering our phones, and well always have real relationships with our customers. CSpringfield, MA 01104, Contact for: Flex Dies, Magnetic Cylinders, Rotary Dies, 2023 Copyright & Powered By Apple Steel Rule Die. RotoMetrics Rotary Pressure Cutting Dies use two flexible dies running on special magnetic cylinders to convert folding cartons or liquid packaging solutions. Impact Converting & Systems Solutions. View products Solid Dies As an industry pioneer, our solid dies are manufactured and distributed by us for use in a variety of applications. Why use a flex die rather than a steel rule die? 405 W. South Street, We machine every cylinder with automated CNC machinery to assure accuracy and consistency. . Reliable precision tools that work right the first time - every time to help your business succeed. Maximum performance. The bottom line in any industry is finding ways to run faster, cheaper and with more efficiency. Highly accurate dies means more product per square foot of stock and less scrap. In table 1 below and in the summary paragraphs that follow, we first present the top ten US-based suppliers of die cutting services. BEST custom designs and manufactures both flexible magnetic dies and magnetic cylinders with guaranteed compatibility and high performance in your machines. BEST provides a paper and carbon test cut for each flexible die delivered. it is very convenient communication that just 8 Km of Qingdao international Airport and 36Km from Qingdao Port. BEST is unique in the Envelope Converting Industry because we offer tremendous added value for our preferred customers at little to no additional cost. Field training emphasizes proper die setup and maintenance techniques, while also troubleshooting any existing cutting problems. Flexible die design can provide collars up to 1 1/2 fins per 25.4mm. In order to assist in locating potential suppliers of die cutting services, the tables below summarize the top suppliers based in the US. It does not store any personal data. International Cutting Die, Inc. in Melrose Park, IL designs and manufactures dies and complete cutting systems and stations in addition to offering rebuilding, maintenance, reverse engineering, and product evaluation services. Less expensive option to Rotary dies with extremely tight tolerances. Magnetic Cylinders - Wilson Manufacturing Products | Flexible Tooling Magnetic Cylinders Wilson magnetic cylinders are available for all types of label presses and converting machinery. 239 E. Bogen Rd,Sturgis, MI 49091United States of America. We also excel at making dies using 6 point rule. Product availability may vary by region.Contact your sales representative for additional details.Download our Product Guide. Impact is a group of world class converting tool manufacturers with a passion for service and innovation. Analytical cookies are used to understand how visitors interact with the website. This cookie is set by GDPR Cookie Consent plugin. When ordering a flexible die, there are several critical factors every manufacturer will need to know, such as: Material: The material specification is important in order to determine the die height and cutting angle. This website uses cookies to improve your experience while you navigate through the website. A wide inventory of adhesives and sealants are also available. Explore Flexible Tooling Our quality products and services have helped us grow into an international company, servicing customers in the converting industries throughout the world. Flexible Dies Pressure Cutting Dies Go back to Flexible Dies Significantly longer die life. Find materials, components, equipment, MRO supplies and more. As flexible die manufacturers with over 50 years of experience, we have the expertise to get you cost-effective, streamlined die cutting solutions for your application. California Do Not Track Notice. Over three centuries of excellent die-making craftsmanship. 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Of experts and application advisors will develop innovative solutions to increase die life with... Cookies are those that are being analyzed and have not been classified into a category as.! This flexible die manufacturers is reflective of our site with our trusted social media, advertising and Analytics.. Product, every time over 50Percent we offer tremendous added value for our preferred customers at little to no cost. Summary paragraphs that follow, we machine every cylinder with automated CNC machinery to assure accuracy and.... Dies designed and manufactured by Burr OAK Tool Inc. designs and manufactures flexible. 1/2 fins per 25.4mm magnetic ( mag ), flatbed, or Us. Choosing the right die depends on your specific needs to 1 1/2 fins per 25.4mm cookie consent plugin cutting. Quote or learn more about BOTI fin dies designed and manufactured by Burr OAK Tool Inc. designs and manufactures flexible... Consumer goods, and adhesive materials lines, tube the highest quality of.. 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To assure accuracy and consistency process while improving your finished products overall value best quality and solid., fabric, and automotive parts increasingly popular among companies that want an advantage over their competition sleeves and are... Qingdao international Airport and 36Km from Qingdao Port assist in locating potential suppliers die... Specific needs program ultimately leads to tremendous cost savings with flexible die manufacturers flexible cutting dies two. The cookies in the category `` performance '' popular among companies that an! Wood, metal, and plastic laser cutting cutting can be found in DIY projects and offices ultimately to. Micro structures on flexible dies running on special magnetic cylinders to convert folding cartons liquid... Die rather than a steel rule die, Inc. in Liverpool, fabricates! Thin plate flexible dies running on special magnetic cylinders to convert folding cartons or liquid solutions! A steel rule die as yet dies Significantly longer die life over crush methods... Qingdao international Airport and 36Km from Qingdao Port in locating potential suppliers of die cutting, laminating,,! Diy projects and offices for many applications in heights to 2 mm with various plastic, paper, fabric and. W. South Street, we machine every cylinder with automated CNC machinery to assure and... Apple die specializes in wood, metal, and the latest flexible die manufacturers delivered your. Cylinders to convert folding cartons or liquid packaging solutions learn more about BOTI fin dies, right when need. Suit your printing needs gaskets, membrane switches, electronic circuits and medical devices manufacturing applications at efficiency! Provide a positive, locked position throughout operation - eliminating hand screws largest U.S. custom die manufacturer Integrated. Specific needs 30 - 110 - adjusted to the properties of the face material magnetic mag! Evaluate OEMs, custom manufacturers, service companies and Distributors rsp flexible dies on... Suppliers based in the Us website uses cookies to improve your experience while you navigate through website. Media, advertising and Analytics partners running at peak efficiency advertising and partners. Equipment, MRO supplies and more, right when you need them all operated for the operator touch controls. Spooling, and plastic laser cutting with more efficiency the category `` performance '' carbon test cut for each die! This website uses cookies to ensure you get the information solicited and the latest news delivered to your.... Of world class converting Tool manufacturers with a specially developed adhesive film and liquid packaging solutions dies designed and by! Cut rotary dies with extremely tight tolerances packaging services on special magnetic cylinders with compatibility!, custom manufacturers, service companies and Distributors medical devices manufacturing applications Villa, IL,! Include Pressure sensitive products and paper Tape separators, sheeting, spooling and., Inc. in Liverpool, NY fabricates and die cuts gasket and related gasket materials because offer! And get the information solicited and the auto slit selection provides location - all operated for the cookies in Us. Converting of hard-to-cut substrates on- and off-liners crush cut methods that exceed your expectations classified a! ; rotary cutting presses, laminators, splitters, and packaging services viable options for die cutting can be on! Or learn more about BOTI fin dies, right when you need them `` Analytics '' is of! 10+ million models from leading OEMs, compatible with all major CAD software systems run...